All dryers are designed to operate downstream of the after cooler, thereby knocking down the valuable heat (energy) in the after cooler. This heat can be used for regeneration. Heat is energy and during compression the process heat is a by-product of compression. The outlet air of the compressor is hot, which is a source of energy to regenerate the desiccant by utilizing the normally wasted ‘heat of compression’ to regenerate the desiccant. The dryer does not require any electrical heaters or blowers if the temperature at the inlet is > 150°C
The hot thirsty air from the compressor directly enters the tower to be regenerated and removes the moisture from the desiccant. A cooler is provided to cool down the air to approximately 40°C to remove the moisture. When the liquid is separated out and drained through the traps, the air is taken to the next tower for drying.
The limitations of this dryer are that for conservation of energy it is to be located very close to the compressor and the compressed air has to be free from oil.
BLOWER REACTIVATED
The blower purge is a kind of heat-reactivated type of dryer. The regeneration in this dryer is done by blowing ambient air (atmospheric) by the blower, heating it through a heater for the required temperature and then passing the hot air to regenerate the tower. Cooling is achieved by switching off the heater and directly cooling the bed. This dryer is not suitable in an environment, which is humid and the RH factor of the air is high which creates dew point bump during the starting of the cycle.
The closed system dryer is typically used for achieving lower dew points. In this system, the process gas is not vented to the atmosphere nor is it contaminated with the atmospheric air. In the closed system, the dryer regenerates by re-circulating a certain amount of air through the blower, heater, the tower under regeneration, and the heat exchanger. This system can achieve very low dew points
This type of dryer is used to in power generation plants for the drying of Hydrogen Gas. This dry hydrogen gas is then used for cooling the turbo-generator plant.
SPLIT FLOW TYPE
The split flow type is a kind of heat-reactivated type of dryer. The regeneration in this dryer is done by splitting the incoming air at 40/60% , the 40% stream is heated to regenerate the bed and cooled to rejoin the 60% steam, the splitting is done by inducing a pressure drop in the process line, heating it through a heater for the required temperature and then passing the hot air to regenerate the tower. Cooling is achieved by switching off the heater and directly cooling the bed in cocurrent direction.
The closed system dryer is typically used for achieving lower dew points. In this system, the process gas is not vented to the atmosphere nor is it contaminated with the atmospheric air. In the closed system, the dryer regenerates by re-circulating a certain amount of air through the , heater, the tower under regeneration, and the heat exchanger. This system can achieve very low dew points.
HEATLESS DRYER
In this type of dryer, the wet compressed air / gas is made to pass through one of the two towers at a time. The direction of flow of air / gas is controlled with the help of automatically operated valves. As the moisture-laden air passes through the desiccant bed, the desiccant adsorbs the water molecules and dry air comes out from the top. After a particular level of saturation of the desiccant bed, an automatic changeover of the tower takes place. As the second tower comes on the adsorption line, the first tower is simultaneously depressurized. This depressurization is followed by purging the depressurized tower with a small quantity of dry air / gas from the 2nd tower.
As the dry air / gas traverses the adsorbent bed in the counter current direction, it picks up the moisture and reactivates the desiccant bed. This moisture-laden gas is now vented out to the atmosphere through the exhaust valves. To avoid pressure jolts, the reactivated tower is re-pressurized before changeover.
REFRIGERATED DRYERS
In this type of dryer, works on the principle of refrigeration, the wet compressed air / gas is cooled to abount 3-4 Deg C and the moisture is removed. The system is fully automatic and can give a pressurized dew point of +3-4 Deg C only. The dryers are quite reliable and and are well suited to wide range of application where the dew point requirement is high.